Meets the standard. Then answers questions the standard doesn't ask.

ISO 3691-4 defines the baseline for driverless industrial trucks in pedestrian zones. Closer is designed to pass that baseline and go further: three independent sensing layers with documented failure modes, IEC 61508 SIL 2 functional safety target on the stop chain, and full test scenario results available for facility safety review.

Standards coverage and certification status

The CR-1 is designed and tested against applicable international and Japanese industrial robot safety standards. The cards below show the current status for each standard: "designed to conform" indicates internal testing complete and documentation available; "in progress" indicates active third-party certification. Target completion dates available on request.

Designed to conform

ISO 3691-4:2020

Driverless industrial trucks and their systems

Core standard for automated guided vehicles and AMRs operating in zones where pedestrians are present. The CR-1 platform is designed and tested to satisfy all mandatory requirements including minimum protective field dimensions, maximum speed in pedestrian zones, and emergency stop response time. Full test scenario data available on this page.

SIL 2 Target

IEC 61508 SIL 2

Functional safety of E/E/PE safety-related systems

The stop chain (proximity trigger to wheel deceleration) is designed and validated to IEC 61508 Safety Integrity Level 2. This covers the hardware fault tolerance and diagnostic coverage of the three sensor inputs and the actuator chain, not just the motion planning software layer.

Designed to conform

JARA/JISHA Guidelines

Japan Industrial Robot Association shared-aisle requirements

Japan-specific operational guidelines for mobile robots sharing aisles with workers, including speed limits by aisle width class and required proximity detection distances. The CR-1 operating profile is designed to satisfy JARA requirements at all standard aisle-width configurations tested in our Fukuoka facility.

In Progress

ISO 13482:2014

Safety requirements for personal care robots

Extended coverage for physical contact scenarios and close-proximity operation in mixed-use environments. Certification in progress with NRIID Japan. Target completion Q4 2026. A draft compliance matrix is available under NDA for qualified facility safety reviews.

Self-declaration prepared

CE Marking (Machinery Directive)

EU Machinery Directive 2006/42/EC

A CE self-declaration of conformity and technical file have been prepared per EU Machinery Directive 2006/42/EC requirements for automated warehouse equipment. Provided to European pilot operators on request. Does not substitute for country-specific market authorization where separately required.

In Progress UL

UL 3100

Standard for Autonomous Mobile Robots (North America)

UL 3100 certification required for North American deployments. Testing underway at a UL-accredited lab. Target certification Q1 2027. US and Canadian pilot operators should contact us to discuss interim requirements and available pre-certification documentation.

Validated test scenarios and results

These scenarios represent the specific pedestrian-robot interaction cases most relevant to shared-aisle deployment: crowded aisles, sudden pedestrian changes of direction, and edge cases that standard certification protocols don't fully address. All tests conducted at our Fukuoka test facility.

Scenario Condition Metric Result
Frontal approach - walker Person walking toward robot at 1.4 m/s, robot at 0.8 m/s, 5 m start distance Deceleration start distance PASS 2.8 m avg (required: 2.0 m)
Lateral step-in Person steps into robot path from shelving bay at 0.5 m clearance, no prior detection Time to stop from first contact trigger PASS 78 ms avg, 112 ms worst-case
Crouching worker Worker crouched at shelf level below standard standing detection zone Ultrasonic detection range at 0.6 m body height PASS Detected at 1.5 m (required: 1.0 m)
Double occupancy aisle Two workers and robot simultaneously in a 1.2 m wide aisle, one moving, one stationary Successful navigation without contact PASS 48/50 trials (96%). 2 trials: voluntary stop
Direction reversal Walker reverses direction within 1 m of robot Robot response to reversed approach vector PASS Re-acquisition within 160 ms, full stop within 320 ms
Cart push approach Worker pushing a loaded hand cart (1.2 m wide) toward robot in aisle Detection of extended cart body vs. smaller human profile PASS Cart detected at 3.1 m, decel at 2.4 m
Child-height detection Mannequin at 0.9 m height placed at 1 m in front of robot path Detection and stop before contact PASS Full stop at 0.48 m clearance
Dropped object on path Box (30 x 40 x 20 cm) dropped on path 0.5 m ahead during transit Floor force sensor trigger and stop before contact PASS Force event detected in 38 ms, stop at 42 ms
Low-light aisle Aisle lighting reduced to 30 lux (dim warehouse section) Depth camera detection accuracy vs. standard lighting PASS Detection range reduced 12% (ultrasonic compensates)
High foot-traffic density 4 workers in aisle simultaneously, mixed standing and moving Robot successfully queues and yields without stalling >60 s PASS Average yield time: 18 s; max: 41 s
Sensor degradation - ultrasonic One ultrasonic sensor disabled (simulating hardware fault) System fallback behavior and safety maintained PASS Reduced to 0.4 m/s, fault logged, ops alert sent
Emergency stop validation Physical e-stop button pressed while robot in motion at 0.8 m/s Time to full wheel stop from button press PASS 95 ms avg, 140 ms worst-case (ISO limit: 200 ms)

Questions safety managers ask

These are the questions we get from facility safety officers during evaluation. Answers are specific, not marketing copy.

When all three layers trigger simultaneously, the system takes the most conservative input. If ultrasonic says 1.8 m, depth camera says 1.2 m, and floor contact says "no event", the planner uses 1.2 m as the distance estimate and applies the corresponding deceleration profile. If floor contact triggers at any distance, it issues a full stop command independent of the other two, since that signal indicates physical contact has occurred or is about to occur. No layer overrides the floor contact trigger except a hardware fault flag from that sensor itself.

Behavior depends on which sensor fails and how. If one of the eight ultrasonic transducers self-reports a fault, the robot continues at reduced speed (0.4 m/s) and sends an alert to the fleet operations portal. It does NOT stop unless the fault leaves a coverage gap larger than 90 degrees in the proximity ring. If the depth camera fails completely, the robot drops to 0.4 m/s and ultrasonic-only mode. If the floor-contact sensor array fails, the robot stops and waits for a manual clearance command. The logic is: the floor contact sensor is the final backstop; if it's unavailable, we do not continue operating at any speed.

The robot stops and yields each time the detection threshold is crossed, regardless of history. There is no adaptive "this person blocked me twice so I'll keep moving" mode. After 60 seconds of continuous obstruction at the same task waypoint, the robot broadcasts a yield request through the fleet portal and holds position. The operations supervisor receives an alert. After 120 seconds, it declares the route temporarily blocked and reroutes if an alternative route is available. This is intentionally conservative: a human choosing to stand in the path is treated as a valid operational state, not a fault.

Japan's Industrial Safety and Health Act (ISHA) requires mobile machinery operating near workers to either provide physical separation or demonstrate equivalent safety through a documented risk assessment. We support the second path. The Closer technical documentation package includes a pre-formatted risk assessment template aligned to JISHA notification requirements, a facility-specific hazard log template, and the test scenario data referenced on this page. Most Japanese pilot operators have completed their internal safety officer review using this package within 4 to 6 weeks. We can also arrange a site visit from our safety team to support the facility's assessment process directly.

Minimal. We provide a 15-minute worker briefing (available as a printed one-page summary or a short video, localized to Japanese). The briefing covers: what the robot does if it detects you (slows and yields), how to stop it if needed (move toward it, wave, or use the physical e-stop), and what the lights and sounds mean. Workers who completed the briefing in beta sites reported comfort levels similar to shared-aisle pallet jack operation within two weeks. No ongoing re-certification is required unless a software update changes operating behavior, in which case we issue a change notice with a revised briefing.

The robot's operating mass is 68 kg at maximum payload. At 0.4 m/s proximity mode speed, kinetic energy at contact is approximately 5.4 J, below the ISO 13849 body-part force and pressure limit thresholds for low-severity contact. At standard 0.8 m/s aisle speed, energy is approximately 21.8 J. The three-layer stop chain is designed so that any single sensor failure does not eliminate detection; two layers must simultaneously fail without either raising a fault flag before a contact event could occur. The SIL 2 design target on the stop chain addresses this specific failure mode. We share the full FMEA (Failure Modes and Effects Analysis) with qualified safety reviewers under NDA.

Request the full safety documentation package

The package includes: compliance test data, design conformity documentation per ISO 3691-4, FMEA summary, risk assessment templates for JISHA notification, and the SIL 2 design validation report. Available to facility safety managers and qualified integrators.

Request Safety Docs Product Specifications